Mon–Fri 7:00 am – 3:30 pm

6047 Adams Ln, Allentown, PA 18109

Dimensional Repair Coatings

Thermal-sprayed metal coatings rebuild worn or damaged parts to their original dimensions, and often outlast the original part.

Twin-wire arc spray coating a flanged part

Dimensional repair coatings restore worn or damaged components to their original specifications. We rebuild surfaces with thermally sprayed metals using HVOF, HVAF, plasma, flame spray and twin-wire arc, often improving wear and corrosion resistance and extending component life.

Metals we use for restoration

  • Nickel alloys: excellent corrosion resistance, good build-up capability and a machinable finish. Used to restore dimensions in corrosive environments.
  • Stainless steel: strong corrosion resistance, high toughness and excellent build-up capacity. A cost-effective rebuild for corrosive environments.
  • Matching alloys: virtually any alloy the base metal is made of.

Repair instead of replace

Parts that would otherwise be scrapped can be reclaimed and brought back to specification again and again, which adds up to considerable savings over time. Our coatings often outperform the original part.

We can also apply a wear-resistant top coat over the restorative metal layer: a ceramic, such as alumina or chrome oxide, or a carbide, such as tungsten carbide or chromium carbide.

Finished to print

Repaired parts are finished in our own grinding, CNC machining and lapping shop, so they go back into service at their original tolerances.

Get a quote

Send your drawing, with the coating spec if you have one, and we’ll get back to you with a quote. No spec yet? We’ll recommend a coating and process.

610-871-1427
Mon–Fri 7:00 am – 3:30 pm

Coating materials

Carbides, ceramics and alloys

Carbides, oxide ceramics, metal alloys, abradables and many more, applied to your drawing or specification.

Tungsten Carbide

WC-Co · WC-Co-Cr

The standard for severe sliding wear and abrasion.

Chrome Carbide

Cr₃C₂-NiCr

Wear and oxidation resistance to 1,600 °F. A hard chrome alternative.

Chromium Oxide

Cr₂O₃

62–70 HRC ceramic with superior wear and chemical resistance.

Aluminum Oxide

Al₂O₃

Wear and corrosion resistance plus electrical insulation (300–400 V/mil).

Nickel & Cobalt Alloys

NiCr · CoCr

Dense, <1% porosity corrosion barriers.

Stainless Steels

Build-up & repair

Cost-effective dimensional repair and corrosion protection.

Zirconium Oxide

ZrO₂

Thermal barrier with high toughness and chemical stability.

Abradables

Clearance control

Sacrificial seals for turbines and rotating equipment.

Request a quote

Tell us about your part

Attach your drawing, and the coating spec if you have one. No spec yet? Tell us how the part is used and we’ll recommend a coating and process with the quote.

    PDF, DWG, DXF, STEP, JPG or PNG · up to 25 MB
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