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Chrome Carbide Coating

Chrome carbide (Cr₃C₂-NiCr) is a thermal spray alternative to hard chrome plating: harder, corrosion resistant, and free of hexavalent chromium.

Applying a chrome carbide coating to a conical part

A safer alternative to hard chrome

Hard chrome plating has long been used for its durability in industries like oil and gas and aerospace. But it relies on hexavalent chromium, a highly toxic chemical linked to serious health risks and strict regulation. Thermal-sprayed chrome carbide can often outperform hard chrome while being safer and more sustainable.

Chrome carbideHard chrome plating
Applied byHVOF or HVAF thermal sprayElectroplating
Hardness1,000–1,200 HV800–1,000 HV
Hexavalent chromiumNoneRequired

Properties

  • Chromium carbide particles in a nickel-chromium binder (Cr₃C₂-NiCr). The binder adds corrosion and oxidation resistance.
  • Oxidation resistance at high temperature, up to 1,600 °F (870 °C).
  • Excellent wear and corrosion resistance in hot, oxidizing and corrosive environments.
  • Can offer longer service life than hard chrome, reducing downtime and maintenance costs.
Chrome carbide coating, ground and super finished
Chrome carbide, ground and super finished

Refurbishing worn parts

For worn parts, we strip old coatings and refurbish the component, often for a fraction of the cost of a new replacement, with performance that meets or exceeds OEM standards. The coating is then ground and super finished in our own Allentown shop.

Read the full article: Chrome Carbide: An Alternative to Hard Chrome Plating.

Get a quote

Send your drawing, with the coating spec if you have one, and we’ll get back to you with a quote. No spec yet? We’ll recommend a coating and process.

610-871-1427
Mon–Fri 7:00 am – 3:30 pm

Coating materials

Carbides, ceramics and alloys

Carbides, oxide ceramics, metal alloys, abradables and many more, applied to your drawing or specification.

Tungsten Carbide

WC-Co · WC-Co-Cr

The standard for severe sliding wear and abrasion.

Chrome Carbide

Cr₃C₂-NiCr

Wear and oxidation resistance to 1,600 °F. A hard chrome alternative.

Chromium Oxide

Cr₂O₃

62–70 HRC ceramic with superior wear and chemical resistance.

Aluminum Oxide

Al₂O₃

Wear and corrosion resistance plus electrical insulation (300–400 V/mil).

Nickel & Cobalt Alloys

NiCr · CoCr

Dense, <1% porosity corrosion barriers.

Stainless Steels

Build-up & repair

Cost-effective dimensional repair and corrosion protection.

Zirconium Oxide

ZrO₂

Thermal barrier with high toughness and chemical stability.

Abradables

Clearance control

Sacrificial seals for turbines and rotating equipment.

Request a quote

Tell us about your part

Attach your drawing, and the coating spec if you have one. No spec yet? Tell us how the part is used and we’ll recommend a coating and process with the quote.

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