Thermally Sprayed Metal Coatings


At Longevity Coatings, our dimensional repair coatings restore worn or damaged components to their original specifications. Using advanced thermal spray processes like HVOF, HVAF, plasma spray, and flame spray, and twin wire arc. By applying high-performance metals, we rebuild surfaces. Often enhancing wear and corrosion resistance, and extend component life in many applications.

dimensional repair coatings

Below are some of the thermally sprayed metals we use for effective dimensional restoration.

Nickel Alloys

  • Properties: Excellent corrosion resistance, good build-up capability, machinable finish.
  • Why It’s Used: Restores dimensions in corrosive environments, ensuring long-term protection.

Stainless Steel

  • Properties: Strong corrosion resistance, high toughness, excellent build-up capacity.
  • Why It’s Used: Cost-effective for rebuilding components in corrosive environments.

Virtually Any Alloy The Base Metal Exists As


Benefits of Dimensional repair coatings vs buying new

We offer tailored dimensional repair solutions. Customers can request wear-resistant ceramic coatings, like alumina or chrome oxide, or carbides, like tungsten carbide or chromium carbide, over a restorative metal layer. Using different thermal spray coating processes, we restore and enhance components. Our coatings boost durability for industrial applications, and extend component life.


Why We Can Help with Your Dimensional Repair Needs

Expertise in Thermal Spray

  • Our thermal spray processes rebuild components with precision, restoring original tolerances

Custom Solutions

  • We tailor coatings to your needs. Offering wear-resistant options like ceramic or carbide topcoats when requested, boosting durability for harsh environments.

Proven Results

  • Our coatings often outperform original parts, extending lifespan and reducing maintenance costs for many industrial components.

Client-Centric Approach

  • We collaborate closely to meet your specific requirements, delivering reliable, high-quality repairs.

In House Finishing capabilities

  • Longevity Coatings can fully finish your part in our state of the are grinding, cnc machining, and lapping facility.

Contact Longevity Coatings for custom dimensional repair coatings and precision CNC finishing.